Chemical Analysis Technologies for Testing Manufacturing Environment

MFG Enviro Testing incorporation of Chemical Analysis Technologies into its product suite and the expertise of its engineers, technical support, and technical sales staff in this domain highlights its commitment to offering a comprehensive suite of solutions for manufacturing environments. This expertise distinguishes MFG Enviro Testing as a trusted partner for manufacturers seeking to optimize air quality, enhance worker safety, and comply with environmental regulations

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By integrating Chemical Analysis Technologies, MFG Enviro Testing empowers manufacturers to

  • Monitor and control emissions: MFG Enviro Testing products provide real-time data on emissions of pollutants like particulate matter, sulfur dioxide, and nitrogen oxides, enabling manufacturers to identify and address emission sources promptly.
  • Assess indoor air quality: MFG Enviro Testing proficiency in indoor air quality testing assists manufacturers in detecting potential contaminants, such as volatile organic compounds (VOCs) and formaldehyde and implementing measures to enhance indoor air quality for worker health and productivity.
  • Conduct source apportionment studies: MFG Enviro Testing expertise in source apportionment studies aids manufacturers in determining the relative contributions of distinct sources to air pollution in the vicinity of their facilities, enabling targeted mitigation strategies.
  • Investigate worker exposure to hazardous air pollutants (HAPs): MFG Enviro Testing expertise in workplace exposure monitoring empowers manufacturers to assess worker exposure to HAPs and implement control measures to safeguard worker health.
  • Develop air quality management plans: MFG Enviro Testing expertise in air quality management planning enables it to assist manufacturers in developing comprehensive plans to reduce emissions, enhance indoor air quality, and comply with environmental regulations.

With its proficiency in Chemical Analysis Technologies, MFG Enviro Testing is well-positioned to provide manufacturers with the tools and guidance necessary to achieve sustainable manufacturing practices and protect the environment.

Chemical Analysis Technologies for Testing of the Manufacturing Environment

Chemical analysis plays a crucial role in ensuring the quality and safety of manufactured products. By analyzing the chemical composition of materials, contaminants, and emissions, manufacturers can identify potential issues, optimize production processes, and comply with environmental regulations.

Chromatography

  • Gas chromatography (GC): Separates and identifies volatile organic compounds (VOCs) and other small molecules based on their boiling points.
  • High-performance liquid chromatography (HPLC): Separates and identifies non-volatile and high-molecular-weight compounds based on their interactions with a stationary phase.
  • Ion chromatography (IC): Separates and identifies ionic species based on their charge and size.

Spectroscopy

  • Atomic absorption spectroscopy (AAS): Measures the concentration of specific metals in a sample by atomizing the sample and measuring the absorption of light at specific wavelengths.
  • Inductively coupled plasma atomic emission spectroscopy (ICP-AES): Measures the concentration of elements in a sample by ionizing the sample in a plasma and measuring the emission of light at specific wavelengths.
  • Fourier transform infrared spectroscopy (FTIR): Analyzes the chemical composition of a sample by measuring the absorption of infrared radiation.
  • Raman spectroscopy: Analyzes the vibrational modes of molecules in a sample, providing information about their chemical structure.

Mass Spectrometry (MS)

  • Gas chromatography-mass spectrometry (GC-MS): Combines gas chromatography for separation with mass spectrometry for identification and quantification of analytes.
  • High-performance liquid chromatography-mass spectrometry (HPLC-MS): Combines high-performance liquid chromatography for separation with mass spectrometry for identification and quantification of analytes.

Other Techniques

  • Elemental analysis: Determines the elemental composition of a sample using various techniques such as combustion analysis and inductively coupled plasma mass spectrometry (ICP-MS).
  • Wet chemical analysis: Uses various chemical reactions to quantify specific analytes in a sample, such as titration and gravimetric analysis.
  • Electrochemical analysis: Measures the electrical properties of a sample to determine the concentration of specific ions or compounds.

Benefits of using chemical analysis in manufacturing environments

  • Ensures the quality and consistency of raw materials and finished products.
  • Identifies and monitors contaminants and impurities.
  • Optimizes production processes for efficiency and yield.
  • Helps comply with environmental regulations and safety standards.
  • Provides valuable insights for product development and innovation.

Selection of the appropriate chemical analysis technology depends on several factors, including

  • The specific analytes of interest.
  • The concentration range of the analytes.
  • The matrix of the sample.
  • The required sensitivity and accuracy.
  • The cost and availability of equipment.

MFG Enviro Testing offers chemical analysis technologies products as shown at

  • Chroma Meters
  • Viscosity Meters
  • Gas Detectors
  • Refractive Index Meters
  • Sulfurous Gas Detectors
  • Hydrogen Flouride (HF) Gas analyzers
  • Hydrogen Chloride (HCl) Gas analyzers
  • Bromine Hydride (HB) analyzers
  • Formaldehyde Analyzers
  • Natural Gas (CH4) analyzers
  • pH testers

Applications of Chemical Analysis Technologies for Testing of The Manufacturing Environment

Raw Material Inspection

  • Identifying and quantifying impurities in raw materials: Ensures that materials meet specifications and do not compromise product quality.
  • Analyzing the composition of raw materials: Provides information for process optimization and material selection.
  • Verifying the identity of raw materials: Prevents accidental contamination and ensures the use of correct materials.

In-Process Inspection

  • Monitoring the concentration of reactants and products: Optimizes reaction conditions and ensures process efficiency.
  • Detecting and identifying contaminants: Prevents product contamination and ensures safety.
  • Measuring the properties of materials: Provides real-time data for process control and product quality assurance.

Finished Product Testing

  • Analyzing the chemical composition of finished products: Ensures that products meet specifications and regulatory requirements.
  • Identifying impurities or contaminants: Prevents product recalls and protects consumer safety.
  • Testing for compliance with environmental regulations: Helps manufacturers meet environmental standards.

Manufacturing Environment Monitoring

  • Monitoring air quality: Detects harmful gases and vapors, ensuring worker safety and compliance with environmental regulations.
  • Testing wastewater: Ensures wastewater meets discharge limits and protects the environment.
  • Monitoring emissions from manufacturing processes: Helps companies comply with air quality regulations and reduce their environmental impact.

Additional Applications

  • Failure analysis: Chemical analysis helps to identify the cause of product failures, preventing future occurrences.
  • Process troubleshooting: Chemical analysis provides valuable data for diagnosing and resolving process issues.
  • Product development: Chemical analysis helps to develop new and improved products.

Case Examples of Chemical Analysis Technologies for Testing the Manufacturing Environment

Case 1: GC-MS Analysis of Solvents in Electronics Manufacturing

  • Problem: Trace impurities in solvents used for cleaning electronic components can lead to device failures and performance issues.
  • Chemical Analysis Solution: Gas chromatography-mass spectrometry (GC-MS) is used to identify and quantify trace impurities in solvents. This ensures the purity of the solvents and prevents potential problems with electronic devices.

Case 2: ICP-OES Analysis of Metals in Coatings

  • Problem: The presence of heavy metals such as lead and cadmium in coatings can pose health risks and violate environmental regulations.
  • Chemical Analysis Solution: Inductively coupled plasma optical emission spectroscopy (ICP-OES) is used to analyze the metal content in coatings. This ensures compliance with regulations and protects consumer safety.

Case 3: FTIR Analysis of Polymers

  • Problem: Variations in the polymer composition can affect the properties of the final product, such as strength, durability, and color.
  • Chemical Analysis Solution: Fourier transform infrared spectroscopy (FTIR) is used to identify and quantify different components in polymers. This helps to ensure the consistency of the polymer composition and the quality of the final product

Case 4: Wet Chemical Analysis of Water in Food & Beverage Production

  • Problem: Microbiological contamination and chemical pollutants in water used in food and beverage production can pose serious health risks.
  • Chemical Analysis Solution: Wet chemical analysis methods are used to test water for various parameters such as pH, hardness, and the presence of specific contaminants. This ensures the safety and quality of food and beverage products.

Case 5: GC Analysis of Volatile Organic Compounds (VOCs) in Paint Manufacturing

  • Problem: VOCs emitted during paint manufacturing can contribute to air pollution and pose health risks to workers.
  • Chemical Analysis Solution: Gas chromatography (GC) is used to identify and quantify VOCs in air samples. This helps manufacturers to monitor their emissions and comply with environmental regulations 

U.S. Regulations that MFG Enviro Testing Products Related to Chemical Analysis Technologies for Testing the Manufacturing Environment Comply with

  • 21 CFR Part 211 – Current Good Manufacturing Practice for Finished Pharmaceuticals: Requires manufacturers to conduct appropriate chemical analysis of raw materials, intermediates, and finished products.
  • 21 CFR Part 111 – Current Good Manufacturing Practice for Medical Devices: Requires manufacturers to conduct chemical analysis of materials used in medical devices to ensure their safety and effectiveness.
  • 40 CFR Part 60 – Standards of Performance for New Stationary Sources: Sets emission standards for various industries, requiring monitoring and analysis of air emissions.
  • 40 CFR Part 136 – Guidelines Establishing Test Procedures for the Analysis of Pollutants: Provides standardized methods for analyzing pollutants in water, wastewater, and other environmental samples.
  • 29 CFR 1910.1000 – Air Contaminants: Sets permissible exposure limits (PELs) for various airborne contaminants and requires monitoring and analysis of workplace air quality.
  • 29 CFR 1910.1200 – Hazard Communication Standard: Requires employers to identify and communicate hazards associated with hazardous chemicals, including chemical analysis information.
  • 49 CFR Part 172 – Hazardous Materials Table, Special Provisions, Hazardous Materials Communications, Emergency Response Information, and Training Requirements: Sets requirements for classifying, packaging, and labeling hazardous materials, including chemical analysis information.
  • 16 CFR Part 1500 – Hazardous Substances Regulations: Bans the use of certain hazardous substances in consumer products and requires chemical analysis to verify compliance.
  • Provides official standards and test methods for drugs and related substances, including chemical analysis methods.
  • Develops and publishes standard reference materials (SRMs) for chemical analysis, ensuring accuracy and comparability of results.

Canadian Regulations that MFG Enviro Testing Products Related to Chemical Analysis Technologies for Testing the Manufacturing Environment Comply with

  • Requires manufacturers to identify, assess, and manage the risks posed by hazardous substances. This may involve chemical analysis of materials, emissions, and environmental samples.
  • Regulates the use of certain chemicals and sets limits for their release into the environment. Manufacturers must ensure compliance through chemical analysis.
  • Set standards for the safety and quality of food and drugs. This includes requirements for chemical analysis of ingredients, finished products, and manufacturing environments.
  • Requires manufacturers to hold licenses and comply with Good Manufacturing Practices (GMPs), which often include chemical analysis procedures.
  • Requires employers to label hazardous materials and provide workers with information on their safe handling and storage. This information often includes chemical analysis data.
  • Sets exposure limits for various airborne contaminants in workplaces. Manufacturers must monitor air quality and conduct chemical analysis to ensure compliance.
  • Develop guidelines and standards for environmental protection, including air, water, and soil quality. These guidelines often recommend the use of specific chemical analysis methods.
  • Several Canadian provinces and territories have their regulations related to chemical analysis in manufacturing. These regulations may focus on specific industries or environmental issues.

International Standards that MFG Enviro Testing Products Related to Chemical Analysis Technologies for Testing the Manufacturing Environment Comply with

  • ISO 17025: General requirements for the competence of testing and calibration laboratories. This standard sets the global benchmark for laboratory quality management systems, ensuring the reliability and technical competence of analytical testing.
  • ISO 9001: Quality management systems – Requirements. This standard establishes a framework for creating a quality management system that focuses on continuous improvement and customer satisfaction. It applies to all organizations, including those involved in chemical analysis.
  • ISO 11404: Non-destructive testing — Magnetic particle testing — Part 1: General principles. This standard outlines the fundamental principles of magnetic particle testing and provides best practices for equipment, materials, procedures, and reporting. Used for surface and near-surface defect detection in ferromagnetic materials.
  • ISO 10523: Water quality – Determination of pH. This standard specifies the reference method for measuring the pH of water samples, ensuring consistent and accurate results.
  • ISO 11732: Water quality – Determination of dissolved oxygen – Electrochemical probe method. This standard outlines the procedure for measuring dissolved oxygen in water samples using an electrochemical probe, providing a reliable method for assessing water quality.
  • EN 13005: Chemical analysis of cement – Part 1: Determination of loss on ignition. This standard specifies the procedure for determining the loss on ignition of cement samples, which helps to assess the quality and composition of the cement.
  • EN 15194: Sludge, treated biowaste, and soil — Determination of total nitrogen content by dry combustion. This standard outlines the procedure for measuring the total nitrogen content of various matrices, including sludge, treated biowaste, and soil.
  • ASTM E168: Standard Practices for General Techniques of Infrared Quantitative Analysis. This standard provides guidelines for quantitative analysis using infrared spectroscopy, one of the most widely used techniques in chemical analysis.
  • ASTM D3623: Standard Test Method for Volatile Matter in Sheet and Plate Materials. This standard outlines the procedure for determining the volatile matter content of sheet and plate materials, which is important for understanding their thermal properties and behavior.
  • US Pharmacopeia (USP): Provides official standards and test methods for drugs and related substances, including chemical analysis methods.
  • International Electrochemical Commission (IEC): Develops and publishes international standards for electrical and electronic technologies, which can include chemical analysis equipment and methods.
  • Organisation for Economic Co-operation and Development (OECD): Publishes principles and guidance for good laboratory practice (GLP), ensuring the quality and integrity of non-clinical safety studies, which often involve chemical analysis.

MFG Enviro Testing has developed strong expertise in Chemical Analysis Technologies for testing the manufacturing environment alternative names for chemical analysis technologies are environmental monitoring technologies, industrial analytical chemistry, process analytical technology (pat), environmental analysis, materials characterization, quality control testing, gas chromatography, high-performance liquid chromatography, ion chromatography, atomic absorption spectroscopy, infrared spectroscopy, Raman spectroscopy, gas chromatography-mass spectrometry, high-performance liquid chromatography-mass spectrometry, combustion analysis, inductively coupled plasma mass spectrometry, titration, gravimetric analysis, potentiometry, voltammetry, chemical testing, analytical instrumentation, laboratory analysis, in-line analysis, and on-site analysis.

Customers can use MFG Enviro Testing products such as-

  • Chroma Meters
  • Gas Detectors or Gas Monitors
  • Refractive Index Meters
  • Sulfurous Gas Detectors
  • Hydrogen Flouride (HF) Gas analyzers
  • Hydrogen Chloride (HCl) Gas analyzers
  • Bromine Hydride (HB) analyzers
  • Formaldehyde Analyzers
  • Natural Gas (CH4) analyzers
  • pH testers

Get fast shipping on all products!

 MFG Enviro Testing delivers overnight to most US & Canada locations from Chicago, IL. Partner with us or learn more by filling out our inquiry form www.mfgenvirotesting.com/inquiry-form/  or emailing us at sales@mfgenvirotesting.com  today!

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